Metalfab

Modular Packages

Efficient Transport and Installation

METALFAB is an ISO 9001:2008 certified and ASME "U" and NBR “R” Stamp accredited company that designs and manufactures modular packages, offering flexible, scalable, and cost-effective solutions for the oil and gas industry.

Among manufacturers of modular process packages, METALFAB stands out for providing efficient, portable solutions for a range of industrial applications that are easy to integrate into larger systems. A modular process package is a self-contained process system mounted within a frame, making it easily transportable. Each package contains complete process systems, and multiple packages can be combined to form larger, more complex process systems.

Modular package fabrication provides a more efficient alternative to traditional construction methods, where individual process components are shipped separately and installed gradually at the manufacturing site.

This approach integrates a complete control and safety process system into a single package, streamlining assembly and significantly reducing project timelines. Whether standardized or customized, our oil and gas modular well site packages usually consist of:

Metalfab
Fully Tested

Every component has been fully integrated and thoroughly tested before being shipped.

Metalfab
Easily Transportable

Integrated into a single system to facilitate fast loading and delivery

Metalfab
Optimized Design

Off-the-shelf or customized for your needs

Throughout the entire process, our team of experienced engineers, project managers, and designers works closely with clients to ensure that every system is properly designed, satisfies the highest quality standards, undergoes factory testing and inspection, and is delivered on schedule. Modular packages can be assembled for both conventional and unconventional applications, depending on their design and intended use. A single integrated unit known as a package is created by assembling all of the necessary components between the wellhead and the process main flow line.

The major components of the modular packages are the control systems, electrical wiring, flowmeters, instrumentation, insulation, piping with cladding, isolation valves, gas detectors, control shelter with emergency shutdown PLC, switch rack panels, choke valves, venturi systems, multiphase, and ultrasonic meters. METALFAB is highly efficient in meeting the client's stringent delivery timelines, design specifications, and quality standards.

Whether they are standardized or customized, our oil and gas modular well site packages typically consist of:
  • WHCP (Wellhead Control Panel): Supplies hydraulic power directly to the wellhead/tree valves.
  • Controls: Fully integrated controls, communication systems, or remote terminal units (RTUs) for offsite control or emergency shutdown systems.
  • Choke valve
  • Emergency shut-down valves or HIPPS
  • Metering: Venturi, ultrasonic or V-cone meters based on the requirement
  • DC Battery banks or solar cells
  • Piping, cladding and manual valves
  • Fire and gas detectors
  • Air blower
  • Safety showers or eye washers

FAQ

Have Questions?
We’ve Got Answers!

How do modular packages improve operational efficiency?

Modular packages integrate complete process systems into a single unit, reducing installation time, minimizing on-site work, and maximizing overall efficiency.

What are the key benefits of using modular packages?

Can modular packages be customized for specific project needs?